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Did anyone get to the bottom of this one?
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No, I spoke to another tuner here in Australia recently who ran in to this very issue, he said he'd done many E40 2bar in the past but this one was a bugger and he had all sorts of issues. It appeared to not be looking at the 2bar VE table. I don't know how to fix it though, one in ten cars does it for no reason.
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Thanks Ross, will see how I go when the car comes in
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Can we confirm which OSs are bad?
The E40 can take a full flash.
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It is not OS dependant, the same 2bar OS can work on one car and not another.