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Thread: Will a 6 pinion planet gear work in 4L65E

  1. #21
    Joe (Moderator) joecar's Avatar
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    Default OEM 4-pinion and 5-pinion gearsets

    OEM front/input gearset tooth count:
    sun = 34
    ring = 70
    planet = 18
    (check 34+2*18=70)
    sun:ring velocity ratio (mechanical advantage) = 70/34 = 2.0588

    OEM rear/reaction gearset tooth count:
    sun = 34
    ring = 78
    planet = 22
    (check 34+2*22=78)
    sun:ring velocity ratio (mechanical advantage) = 78/34 = 2.2941


    1st gear:

    front gearset only:
    sun = input
    ring = held
    carrier = output

    In the matrix below:
    0 = held stationary relative to case
    -1 = reverse rotation

    Code:
    Represent this using a 1x3 matrix:
    [ sun       ring    carrier ]
    
    [ 2.0588     -1        0    ]
    
    [ 3.0588     0         1    ]   (added 1 to all elements)
    
    input = 3.0588, output = 1
    So 1st gear ratio is 3.0588.

    2nd gear:

    front carrier drives rear ring and front ring drives rear carrier simulatenously.

    front gearset:
    sun = input
    ring = rear carrier
    carrier = rear ring = output

    rear gearset:
    sun = held
    ring = front carrier = output
    carrier = front ring

    Code:
    Represent this as 2x3 Matrix:
    [ [ sunfront  ringfront  carrierfront ]
      [ sunrear   ringrear   carrierrear ] 
    ]
    
    [ [ 2.0588  -1  0 ]
      [ 2.2941  -1  0 ] 
    ]
    
    [ [ 3.0588  0        1       ]   (added 1 to row)
      [ 0       -3.2941  -2.2941 ]   (subtracted 2.2941 from row)
    ]
    
    [ [ 4.3921  0        1.4359 ]    (multiplied row by 1.4359 from next row)
      [ 0       1.4359   1      ]    (divided row by -2.2941)
    ]
    
    [ [ 1.3333  0        0.4359 ]    (multiplied row by 0.4359/1.4359)
      [ 0       1.4359   1      ]    
    ]
    
    [ [ 2.3333  1        1.4359 ]    (added 1 to row)
      [ 0       1.4359   1      ]    
    ]
    
    [ [ 1.6250  0.6964   1      ]    (divided both rows by 1.4359)
      [ 0       1        0.6964 ]
    ]
    
    input = 1.6250, output = 1
    So 2nd gear ratio is 1.6250.

    Last edited by joecar; November 15th, 2009 at 05:12 PM.

  2. #22
    Joe (Moderator) joecar's Avatar
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    Default PATC 6-pinion front gearset, OEM rear gearset

    PATC 6-pinion front/input gearset tooth count:
    sun = 38
    ring = 70
    planet = 16
    (check 38+2*16=70)
    sun:ring velocity ratio (mechanical advantage) = 70/38 = 1.8421

    OEM rear/reaction gearset tooth count:
    sun = 34
    ring = 78
    planet = 22
    (check 34+2*22=78)
    sun:ring velocity ratio (mechanical advantage) = 78/34 = 2.2941


    1st gear:

    front gearset only:
    sun =
    input
    ring = held
    carrier =
    output

    In the matrix below:
    0 = held stationary relative to case
    -1 = reverse rotation

    Code:
    Represent this using a 1x3 matrix:
    [ sun       ring    carrier ]
    
    [ 1.8421     -1        0    ]
    
    [ 2.8421     0         1    ]   (added 1 to all elements)
    
    input = 2.8421, output = 1
    So 1st gear ratio is 2.8421.

    2nd gear:


    front carrier drives rear ring and front ring drives rear carrier simulatenously.

    front gearset:
    sun =
    input
    ring = rear carrier
    carrier = rear ring = output

    rear gearset:
    sun = held
    ring = front carrier = output
    carrier = front ring

    Code:
    Represent this as 2x3 Matrix:
    [ [ sunfront  ringfront  carrierfront ]
      [ sunrear   ringrear   carrierrear ] 
    ]
    
    [ [ 1.8421  -1  0 ]
      [ 2.2941  -1  0 ] 
    ]
    
    [ [ 2.8421  0        1       ]   (added 1 to row)
      [ 0       -3.2941  -2.2941 ]   (subtracted 2.2941 from row)
    ]
    
    [ [ 4.0810  0        1.4359 ]    (multiplied row by 1.4359 from next row)
      [ 0       1.4359   1      ]    (divided row by -2.2941)
    ]
    
    [ [ 1.2389  0        0.4359 ]    (multiplied row by 0.4359/1.4359)
      [ 0       1.4359   1      ]    
    ]
    
    [ [ 2.2389  1        1.4359 ]    (added 1 to row)
      [ 0       1.4359   1      ]    
    ]
    
    [ [ 1.5592  0.6964   1      ]    (divided both rows by 1.4359)
      [ 0       1        0.6964 ]    
    ]
    
    input = 1.5592, output = 1
    
    So 2nd gear ratio is 1.5592.

    Last edited by joecar; November 15th, 2009 at 05:10 PM.

  3. #23
    Senior Member MyM8V8's Avatar
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    Default PATC 6 Pinion Gear set photos

    Hi Joe,

    Here are pictures of the part discussed.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	patc 6 pinion set1.JPG 
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Name:	patc 6 pinionset 3.JPG 
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ID:	6611  
    2005 HSV Maloo Ute, HKE 457ci Stroker LS2 E40, TFS 245's, 255/263 Hi Lift HUC, FAST LSXr 102, NW Billet 102 TB, FLT Level 7 4L65E, CircleD 4200 stall, Duspeed OTRCAI - Mafless, DF 1 7/8" LT's, 3" DiFilipo Duals, Serial LC-1 WB's



    "An Old Dog learning new tricks"

  4. #24
    Senior Member MyM8V8's Avatar
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    Default Sonnax uprated input drum kit for 98-05 4L60E/4L65E

    These are photos of the above kit. Sold by PATC as the Raptor Drive kit. It is essentially the later hardened reluctor shaft and drum from the ISS equipped boxes, with a modified stator support shaft, which allows it to be fitted to the earlier non reluctor LS1 type 300mm boxes 98 to 05. The kit also includes an uprated overun piston and the aluminium drum has a hardened steel re-inforcement ring pressed over the inner flange as shown.

    Unfortunately this drum is the weak link of these boxes structurally. We need a 300m version - Mr P ?!!!

    ETA: You can see "special use only" stamped on the stator support shaft.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	patc raptor drive input set.JPG 
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ID:	6612   Click image for larger version. 

Name:	patc raptor drive reinforcement ring.JPG 
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ID:	6613  
    2005 HSV Maloo Ute, HKE 457ci Stroker LS2 E40, TFS 245's, 255/263 Hi Lift HUC, FAST LSXr 102, NW Billet 102 TB, FLT Level 7 4L65E, CircleD 4200 stall, Duspeed OTRCAI - Mafless, DF 1 7/8" LT's, 3" DiFilipo Duals, Serial LC-1 WB's



    "An Old Dog learning new tricks"

  5. #25
    Senior Member MyM8V8's Avatar
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    Default Pics of some other gearbox "Hard" ware:

    As you requested Joe, some of the other nice shiny bits for the build:

    Sonnax performance kit, Superior Industries Billet Servo kits, Alto Carbonite 2-4 band, Rollerised reverse drum, beast sunshell, PATC 300M output shaft, PML +4 qt Ally pan, Poly bush gearbox mount.

    It's OK I sold the wife.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	sonnax performance pack.JPG 
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Name:	superior ind servo kits.JPG 
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Name:	alto carbonite 2-4 band.JPG 
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Name:	beast reaction sunshell.JPG 
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Name:	patc 300m 4l65E output shaft.JPG 
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ID:	6618  

    2005 HSV Maloo Ute, HKE 457ci Stroker LS2 E40, TFS 245's, 255/263 Hi Lift HUC, FAST LSXr 102, NW Billet 102 TB, FLT Level 7 4L65E, CircleD 4200 stall, Duspeed OTRCAI - Mafless, DF 1 7/8" LT's, 3" DiFilipo Duals, Serial LC-1 WB's



    "An Old Dog learning new tricks"

  6. #26
    Senior Member MyM8V8's Avatar
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    Default And more:

    More pics.
    Attached Thumbnails Attached Thumbnails Click image for larger version. 

Name:	rollerised rev input drum.JPG 
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ID:	6619   Click image for larger version. 

Name:	pml +4 QT pan.JPG 
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ID:	6620   Click image for larger version. 

Name:	box poly mount.JPG 
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ID:	6621   Click image for larger version. 

Name:	modified stator support shaft.JPG 
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ID:	6622  
    2005 HSV Maloo Ute, HKE 457ci Stroker LS2 E40, TFS 245's, 255/263 Hi Lift HUC, FAST LSXr 102, NW Billet 102 TB, FLT Level 7 4L65E, CircleD 4200 stall, Duspeed OTRCAI - Mafless, DF 1 7/8" LT's, 3" DiFilipo Duals, Serial LC-1 WB's



    "An Old Dog learning new tricks"

  7. #27
    Joe (Moderator) joecar's Avatar
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    Default

    Thanks for the pics... this will be a nice strong box...

  8. #28
    Senior Member MyM8V8's Avatar
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    Default

    Quote Originally Posted by joecar View Post
    Thanks for the pics... this will be a nice strong box...

    Hey Joe,

    Thanks for the Math, not my strong point so=awesome.

    Which leads me to another Q. As 1st will now be higher (2.84 vs 3.05). I presently have 3.46 in the diff. I also have a set of 3.73's in my cupboard.

    Do I put the 3.73's in to compensate (Although I am expecting more HP and Torque from the new motor whcih should drive the higher ratio ok).

    ETA: Ute is 3300lbs.

    2005 HSV Maloo Ute, HKE 457ci Stroker LS2 E40, TFS 245's, 255/263 Hi Lift HUC, FAST LSXr 102, NW Billet 102 TB, FLT Level 7 4L65E, CircleD 4200 stall, Duspeed OTRCAI - Mafless, DF 1 7/8" LT's, 3" DiFilipo Duals, Serial LC-1 WB's



    "An Old Dog learning new tricks"

  9. #29
    Joe (Moderator) joecar's Avatar
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    Default

    Oh, the one thing I forgot to mention about the math is: use these better precision (more digits) values 2.8421 and 1.5592 instead of 2.84 and 1.56... I am not sure exactly, but the better precision will always help the TCM.

  10. #30
    Joe (Moderator) joecar's Avatar
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    Default

    I would try first with the 3.46 gear and note what difference the PATC gearset makes...

    Then when you go with the 3.73 gear you will note the difference the 3.73 gear makes...

    Otherwise, you won't be able to attribute the individual differences.

    My $0.01.

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