Well, I have rebuilt the entire tune on a fresh PCM with no change to the overheating issue. I do notice in the logs that the TCC slip is higher in AppEn mode than OFF mode. Not sure what is triggering AppEn when lockup speed has not yet been attained? There appears to be normal AppEn > App > Lock sequences after lockup speeds have been reached(in other log files).
The converter does lock, and very aggressively, when it is supposed to. The temp does still climb even during prolonged periods of TCC lockup.
You will also see a throttle blip at frame 5980 in this log .....should the slip not go to 0 at the converter stall speed of 2400-2600? The other converter behaved the same, so it is not likely a converter issue.