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Thread: Can I convert to flex fuel?

  1. #1
    Senior Member JUSTASBC's Avatar
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    Default Can I convert to flex fuel?

    I will be running E85 in my truck very soon, but most of the time I would like to run E10 regular gasoline. I was thinking of switching tunes when I make the change of fuel(basically back on forth on the days I go to the track). I see that there is a fuel sensor GM 13577394 that might work if I knew how to wire it in. I have been unable to find what I need to know to make this work. What exactly do I need to do? It appears that some vehicles calculated an estimated alcohol percentage in the fuel through sensors. I am not sure that I can make this work as I am running without a MAF. I am running the COS in my sig. Any help would appreciated.
    Thanks,
    Daryl
    05 Joe Gibbs black RCSB ram air hood, Leer tonneau, blacked out tail and head lights. Forged 370, Eagle crank, Wiseco pistons, Compstar Rods, Pro Flo XT intake, KB Racing log, spool valve, T6 S480 1.32 A/R, boost activated cutout, TSP 2.5 5.3l heads, Comp Cam 224/230 .600 with rockers, comp cams 1.75 roller rockers, dual Walbro 450's, Injector Dynamics id1300's, 4l80e w/3200 multidisk Circle D, trutrac w/3.73's, 3"DI/DO Magnaflow, tips through the roll pan, running COS3 Semi OLSD OS#12592618

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    intrested in doing this for the older 02-03 style pcm too...

  3. #3
    Senior Member JUSTASBC's Avatar
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    What is your OS? I found a flex fuel version of my OS. It looks like I can flash it in and run the wire to pin 56 of the blue plug. The sensor takes a neg, 5v, and the wire that returns to pin 56. I am learning more abiut this, and will hopefully be able to give good info about this.
    05 Joe Gibbs black RCSB ram air hood, Leer tonneau, blacked out tail and head lights. Forged 370, Eagle crank, Wiseco pistons, Compstar Rods, Pro Flo XT intake, KB Racing log, spool valve, T6 S480 1.32 A/R, boost activated cutout, TSP 2.5 5.3l heads, Comp Cam 224/230 .600 with rockers, comp cams 1.75 roller rockers, dual Walbro 450's, Injector Dynamics id1300's, 4l80e w/3200 multidisk Circle D, trutrac w/3.73's, 3"DI/DO Magnaflow, tips through the roll pan, running COS3 Semi OLSD OS#12592618

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    This is a good idea. Can any one tell us if it possible to run the sensor to run e85 on the earlier type ecm's.

  5. #5
    Senior Member JUSTASBC's Avatar
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    I have changed everything to make this work at the end of last year. My alcohol sensor is properly reading the percentage, and everything appears to be working. I have everything but the good weather to try it out, I even have the E85. I actually dont see why this wont work. I found a flex fuel version of my OS, but I am not sure if you could make this work with just enabling the tables.
    05 Joe Gibbs black RCSB ram air hood, Leer tonneau, blacked out tail and head lights. Forged 370, Eagle crank, Wiseco pistons, Compstar Rods, Pro Flo XT intake, KB Racing log, spool valve, T6 S480 1.32 A/R, boost activated cutout, TSP 2.5 5.3l heads, Comp Cam 224/230 .600 with rockers, comp cams 1.75 roller rockers, dual Walbro 450's, Injector Dynamics id1300's, 4l80e w/3200 multidisk Circle D, trutrac w/3.73's, 3"DI/DO Magnaflow, tips through the roll pan, running COS3 Semi OLSD OS#12592618

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    Quote Originally Posted by cyipher View Post
    intrested in doing this for the older 02-03 style pcm too...
    2002 Gen III truck used a 512Kb PCM.

    2003 Gen III truck used a 1Mb PCM.

    These are not the same ......

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    Quote Originally Posted by ls2ss View Post
    This is a good idea. Can any one tell us if it possible to run the sensor to run e85 on the earlier type ecm's.
    Flex Fuel was available in some trucks in 2002 (512Kb PCM). Look for a tune from an L59 5.3L engine (these were Flex Fuel). Typically the OS is 12216125 - and could be DBC or DBW.

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    Did you get the flex fuel working im trying to get it to work on my 04 looks like all the tables are there i put the sensor on and it has voltage going to the pcm but im not seeing it on the data log

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    this is my flex tune
    Attached Files Attached Files

  10. #10
    Senior Member JUSTASBC's Avatar
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    Yes, I have this working perfectly. I did a segment swap of an E85 version. I can fill up or even a half tank with E10 or E85, and it automatically calculates what I need. I can also log the ethanol % change.
    05 Joe Gibbs black RCSB ram air hood, Leer tonneau, blacked out tail and head lights. Forged 370, Eagle crank, Wiseco pistons, Compstar Rods, Pro Flo XT intake, KB Racing log, spool valve, T6 S480 1.32 A/R, boost activated cutout, TSP 2.5 5.3l heads, Comp Cam 224/230 .600 with rockers, comp cams 1.75 roller rockers, dual Walbro 450's, Injector Dynamics id1300's, 4l80e w/3200 multidisk Circle D, trutrac w/3.73's, 3"DI/DO Magnaflow, tips through the roll pan, running COS3 Semi OLSD OS#12592618

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