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Thread: Bank to Bank Injector Base Pulswidth difference in open loop

  1. #11
    Joe (Moderator) joecar's Avatar
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    What is patina/deposit on injectors...?

    Spark plugs #3, #7, #8 seem to show evidence of oil/carbon... #4 shows something deposited on ground electrode.

    I read something that indicated PCM can use rear NBO2's for trimming in some very special cases when front NBO2's could not be used... I would disconnect all the NBO2's and see if this improves the situation.
    Last edited by joecar; July 20th, 2015 at 06:51 PM.

  2. #12
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    Lots of carbon/oil on many pistons as well. Not sure if deposits on injectors are from leaded race fuel. #3 injector is strangely clean. No rear O2s are present. Pistons 3, 7, 4 are pretty wet with oil and a lot of carbon buildup. Don't recall what # 8 looked like. Tried a cylinder balance test and 5,7,8 didn't seem to have any effect on the AFR on their respective banks. #8 seemed to have some effect after I played with some tables.

    Compression test:
    1-192 re-tested the same on second round
    2-165
    3-170
    4-155 first round, 165 after a squirt of oil
    5-160
    6-170
    7-165
    8-160


    Leakdown:

    1- 20
    2- 20
    3- 12
    4- 12
    5- 18
    6- 18
    7- 15
    8- 20

    1-20____2-20
    3-12____4-12
    5-18____6-18
    7-15____8-20
    2017 Camaro SS, 2014 Ram 2500 4x4 Cummins 6.7L, 2004 Chevy Avalanche Z71 4̶X̶4̶(now 2WD), 5870lb race weight, 10.93@ 124, Twin TVS1900s, Twin Throttle, 429 LSX, 4L80E, custom 14 bolt rear, V2, R̶o̶a̶d̶R̶u̶n̶n̶e̶r̶(dead), COS3......
    Gettin' the Groceries

  3. #13
    Joe (Moderator) joecar's Avatar
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    Hmmm, not good.... compression test does not agree with leakdown % indicating there are multiple problems... what do cylinder bores and valves look like...?

  4. #14
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    Definitely multiple issues now. Many valves have thick carbon on their tops just as the pistons.







    This piston is different:


    Looks like that material can be scratched off:




    Looking through an injector boss into an intake port:








    Few more in a slideshow
    Last edited by DrX; July 22nd, 2015 at 02:35 AM.
    2017 Camaro SS, 2014 Ram 2500 4x4 Cummins 6.7L, 2004 Chevy Avalanche Z71 4̶X̶4̶(now 2WD), 5870lb race weight, 10.93@ 124, Twin TVS1900s, Twin Throttle, 429 LSX, 4L80E, custom 14 bolt rear, V2, R̶o̶a̶d̶R̶u̶n̶n̶e̶r̶(dead), COS3......
    Gettin' the Groceries

  5. #15
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    Had the ID1000 injectors flow tested...looks like they didn't appreciate being cleaned. The automated test is a gradual ramp up.




    So static(max) flow rates for the ID1000s were:

    Initial/After 2 cleaning cycles

    1. 864/888cc/min
    2. 852/876cc/min
    3. 864/888cc/min
    4. 852/888cc/min
    5. 852/876cc/min
    6. 876/900cc/min
    7. 852/888cc/min
    8. 864/864cc/min

    With 2 and 6 being erratic. Not sure why #3 was clean as a whistle(see pics) compared to all the rest. Wiring checks out good to all injectors.

    What I had noticed was that bank 2 would tend to go way lean on a heat-soaked idle. Cold testing doesn't tell me how the injectors behave at higher temps.
    2017 Camaro SS, 2014 Ram 2500 4x4 Cummins 6.7L, 2004 Chevy Avalanche Z71 4̶X̶4̶(now 2WD), 5870lb race weight, 10.93@ 124, Twin TVS1900s, Twin Throttle, 429 LSX, 4L80E, custom 14 bolt rear, V2, R̶o̶a̶d̶R̶u̶n̶n̶e̶r̶(dead), COS3......
    Gettin' the Groceries

  6. #16
    Joe (Moderator) joecar's Avatar
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    Hmmm... hot soak idle B2 goes lean... and no front NBO2's (are they absent or present disabled...?)... is wire harness ok...?

  7. #17
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    Quote Originally Posted by joecar View Post
    Hmmm... hot soak idle B2 goes lean... and no front NBO2's (are they absent or present disabled...?)... is wire harness ok...?
    I have run both no O2s and O2s present but disabled. To confirm what my widebands were showing with no narrow bands present, I actually installed a pair of new narrow bands. They also showed bank 2 going lean as the intake heated up(still in OL). I added fuel with A0014 to get B2 AFR down to a decent value, but then B1 is rich.

    While testing shows more than 1% variation in peak injector flow, it is the erratic behavior at lower duty cycles that is more concerning.
    Last edited by DrX; July 23rd, 2015 at 12:30 AM.
    2017 Camaro SS, 2014 Ram 2500 4x4 Cummins 6.7L, 2004 Chevy Avalanche Z71 4̶X̶4̶(now 2WD), 5870lb race weight, 10.93@ 124, Twin TVS1900s, Twin Throttle, 429 LSX, 4L80E, custom 14 bolt rear, V2, R̶o̶a̶d̶R̶u̶n̶n̶e̶r̶(dead), COS3......
    Gettin' the Groceries

  8. #18
    Joe (Moderator) joecar's Avatar
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    I'm wondering if both banks are lean and somehow bank 1 is getting more fuel (leaky injector)... or maybe oil (rings, guides, PCV)...

    hmmm, how does oil effect exhaust lambda...?

  9. #19
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    Tore it down this weekend to check it out. http://ls1tech.com/forums/generation...000-miles.html
    2017 Camaro SS, 2014 Ram 2500 4x4 Cummins 6.7L, 2004 Chevy Avalanche Z71 4̶X̶4̶(now 2WD), 5870lb race weight, 10.93@ 124, Twin TVS1900s, Twin Throttle, 429 LSX, 4L80E, custom 14 bolt rear, V2, R̶o̶a̶d̶R̶u̶n̶n̶e̶r̶(dead), COS3......
    Gettin' the Groceries

  10. #20
    Joe (Moderator) joecar's Avatar
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    Some scuffing on cylinders/pistons, and deposits in exhuaust ports (I'm viewing the pix on my small phone)...?

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